I don't have a garage, so the boat will be assembled in a back yard tent-like shelter, but I do have a work shop in my basement.
As it's probably too cold to do any epoxy work, I thought I would start the process by cutting the frames, bulkheads, and transom. By splitting a few of the frames down the center and cutting them as separate pieces (scarfing them back together later), I can get all the frames out of 4 sheets of plywood.
I carefully drew out each piece on the first two sheets of plywood, then rough cut around them with a jigsaw, making them small enough to carry the first four major pieces into my basement work shop. That was all the time I had this weekend. Next weekend I do the fine cutting and maybe epoxy the transom together.
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| layout in fine ink, rough cut in sharpie marker. |
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Raising the sheet on blocks for cutting. |
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| four pieces in the basement work shop. |
Although the stack of plywood in the shed looks flat, this Okoume marine grade plywood is highly flexible and it has sagged and warped a little because the supporting saw-horses and frame are only 3 feet by 12 feet in size. After putting the 4 new pieces on my basement work bench, I added some weights to hopefully flatten them out again during this work week.



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